Servo Feeder Vacuum Transfer Printing Slotting Die-cutting Machine

 CANGZHOU XINTIAN PACKING MACHINERY.CO.LTD

 

 

Contact

Customer	Supplier
Company:	Company:  CANGZHOU XINTIAN PACKING MACHINERY.CO.LTD
Contact:	Contact:Ms.Hellen
Mobile:	Mobile:0086-18682443934/ 13930754007
Tel:	Tel:0086-317-7751077
Add:	Add:291.5kolimeter 104 country road south town DongGuang County hebei province China

 

XT-D Printing Slotter Die-cutter Striper with stacker Machine 

(Configuration description)

 

Characteristics of the whole machine:

¤All electrical appliances of the whole machine are made of international famous brands, with stable and reliable quality.

 

 

¤Man-machine interface, computer order management, convenient operation and faster order change .

¤The equipment can be maintained remotely through the network, so as to judge and solve the equipment fault quickly, improve the maintenance efficiency and reduce the maintenance cost.

¤The whole machine is designed and manufactured according to high performance and high safety and the whole machine conforms to European CE standard.

¤The baffle and important parts of the whole machine are all treated by aging and tempering to eliminate the internal stress of metal.

 

XinTian developed advanced raw material for the panels. Steel factory produced it according our Prescription. The raw material is XN-Y15MnP,HRC 40-45,Tensile Strength is 450-630 , Yieldstrength more than 325 .It can ensure the panels not deform even the machine working everyday.

 

 

We cut the panel by ourself and then take it to Tempering and then all of them are ground by CNC.We have 8 pcs CNC machines.

 

 

 

 

¤The whole machine axles and rollers are made of high quality steel, tempered, quenching and tempering treatment; Grinding, high precision computer dynamic balance correction, hard chrome plated on the surface.

¤The whole machine transmission gear are made of high quality steel, carburizing , quenching treatment and grinding treatment to sure have high precision printing for long time working.

 

〖1〗Material: 20CrMnTi alloy steel, carburized, Quenched and ground.

〖2〗Level 6 precision, smooth operation, low noise, hardness HRC58-62, long service life, no wear within 10 years, long-term printing registration can be achieved.

¤The transmission part (shaft tooth connection) of the whole machine adopts keyless connection (expansion sleeve) to eliminate connection joint clearance, suitable for long-term high-speed operation with large torque.

¤Spray lubrication .Each unit is equipped with an oil balancing device to ensure the oil balance in the oil tank of each unit. Whole machine’s bear has filling aperture,easy to filling.

¤The main transmission parts of the whole machine are all reinforced self-aligning bearings, which have long service life, convenient maintenance and high accuracy keep the equipment running at high speed for a long time.

¤The main motor adopts frequency conversion motor, frequency conversion control, energy saving, stable start, with motor start protection device.

¤Unique production image processing device, in front of the machine can watch the work of the rear, so as to stop the paper feeding in case of emergency, reduce waste.

¤A new status indicator light, indicating the starting status of the machine (in the form of computer progress bar), indicating the working status of the machine, indicating the fault information of the machine.

¤Whole machine unit can separated one by one automatic with one button.

¤ SFC shaft are equipped ,(Straight Full Chromate), more hard ,smooth not get rusty.

.Hardness：HRC60°±2°； Hardness Thinckness：0.8-3mm；Surface Roughness：Ra0.10μm~Ra0.35μm

 

Computer control department

 

• The machine and electrical appliances are all made of well-known brands: touch screen (human-machine interface).
• Machine zeroing, preset position and automatic plate alignment functions: printing, slotting phase zeroing and preset to ensure that all printing on the first board is inked, and the second board is basically adjusted in place, which can compensate for errors during operation.
• Memory reset function: when the printing plate needs to be repaired or wiped, this function can be used. After the repair or wiping, it will reset automatically without adjustment.
• Order phase storage function: 999 order phases can be stored. After the stored order, the equipment automatically memorizes the phase position of the printing plate. When the next time the stored order is enabled, after the plate is hung, the equipment will automatically adjust to the correct position of the memory, which greatly saves the adjustment time of changing the order.

 

XT-D Main Technical Parameter: 

Item	Unit	Style 1600×2800
Inboard width size	㎜	2800
Max paper size	㎜	1670×2600
Max printing size	㎜	1600×2400
Skip feeding size	㎜	1850×2400
Min finish size	㎜	400×720
Thickness of printing plate	㎜	7.2
Speed	PCS/min	0-150
Printing precision	㎜	4 color ±0.5
Slotting precision	㎜	±1.5
Max slotting depth	㎜	300
Min slotting interval	㎜	Close wise: 180×180×180×180 280×80×280×80

 

I. Feeder Department 

 

• Each row of paper feeding wheels is equipped with a servo motor to drive separately, and it starts at the same time and stops at different times to realize extended paper feeding.
• Truly realize pressure free paper feeding, zero pressure on paperboard, improve the carton compression resistance 30%-35%, achieving nearly zero damage to cardboard.
• Servo transmission is more durable than traditional mechanical transmission mechanism, can guarantee paper feeding accuracy for a long time.

 

 

 

Name	Note
Lead edge feeding system	According to different bending conditions of paperboard, air volume can be adjusted to ensure smooth paper supply. The rear end of the machine is equipped with interlock control switch to control the emergency stop paper feeding. Servo controller is used to control paper feeding and stop paper feeding, which is fast and labor-saving. The positions of left and right side baffles and back stop boxes are adjusted electrically; the gap between front baffles is adjusted manually. Septum feeder (continuous or septum feeding can be selected as required). Feeding counter, sets and displays the production quantity.
Dust removal device	The brush of the paper feeding part and the upper air suction and dust removal device can largely remove the impurities on the printing surface of the paperboard and improve the printing quality.
Paper feeding roller	Upper roller：The outer diameter is Φ 86㎜ thick steel pipe, equipped with two paper feeding rings. Lower roller：The outer diameter is Φ156㎜ thick steel pipe, the surface is ground and hard chrome plated. The paper feeding rollers gap dial is adjusted manually, with the range of 1-11㎜.
Automatic zeroing device	Feeding , printing and slotting are reset automatically to zero. General cartons use automatic zeroing device, two sheets of cardboard printing can adjust the correct position, reduce the cardboard wasting.

 

Function

Control panel function button putting concentrate and simple,operated convenient. Electrically controlled the connecting and separated for the every unit with alarm to ensure the operator safety during its proceeding. Mainframe was controlled by the frequency conversion, start-up and running steady,which can save the power about 30%. Infrared photo electricity counter can presetting the order paper quantity. One lock function for whole machine for whole machine,which can avoid the damaged the machine with error operation(Main motor start-running, every unit will be lock automatically). Pneumatic elasticity feeding rubber roller,which can not to damaged the strength of corrugated cardboard. Option: side baffles added pneumatic aligning device,which made the cardboard transverse orientation movement more exact,avoid to waste. Option: kick feeding paper or lead edge feeding paper.

 

II. Printing Department

 

1.

Name	Note
Printing roller （Plate roller）	Outer diameter Φ 521.6㎜ (including plate outer diameter Φ536㎜) Steel pipe surface is ground and hard chrome plated. Making balance correction, and run smoothly. Ratchet fixed reel shaft. The full version hanging groove is applicable to 10 ㎜ × 3 ㎜ hanging strip. Loading and unloading printing plate, foot switch electric control forward and reverse.
Vacuum transfer	Vacuum adsorption ceramic roller transmission, rollers are arranged in multiple rows to strengthen the stability of cardboard transmission.   The blower air power can be automatically adjusted according to the size of the cardboard.
Ceramic  anilox roller	The outer diameter is Φ 212 ㎜. Number of mesh220-700 are according to your options High quality seamless steel pipe with thick thickness, surface ceramic fine grinding, laser carving mesh grain.
Rubber roller	The outer diameter is Φ195㎜. The steel tube is coated with wear-resistant rubber and balanced. Rubber medium high special grinding, good ink transfer effect.
Phase adjustment mechanism	Planetary gear construction Printing phase electric digital 360 ° adjustment. (operation and stop can be adjusted) Electrically adjust the horizontal position, with a total adjustment distance of 14㎜.
Ink circulation	Pneumatic diaphragm pump, stable ink supply, simple operation and maintenance. Ink screen, filter impurities. Plastic ink tank.
Printing phase fixing device	Cylinder type brake mechanism. When the machine is separated or the phase is adjusted, the brake mechanism restricts the rotation of the machine and keeps the fixed point of the original gear position.

 

2.

Function

All the axle and roller was used the high grade steel ,computer dynamic balance corrected; Eliminate the centrifugal effect,plated with rigid chrome and grinded surface. Printing phrase fix was used the pneumatic brake structure,the brake structure will stop the mainframe running when the every unit separated ,which can keep the origin gear fix position can not move. Reposition function,before erasing plate,computer memory printing position,it Can automatic reset after reposition. Pneumatic uplift plate device,the anilox roller brake away pneumatically ,smooth the oil automatic when the machine not printing,it can prevent the oil dry.

 

III. Slotter Department 

Single shaft slotter motorized

 

 

1.Crease device
〖1〗The axle diameter is Φ 110 ㎜, the surface is ground, hard chrome plated, and the movement is stable.
〖2〗Do balance correction and run smoothly. Do balance correction and run smoothly.
〖3〗The dial of the crease wheel gap is manually adjusted, and the adjustment range is 0～12mm.
2.Slotting tool seat transverse adjustment mechanism
〖4〗The axle diameter is Φ 124 ㎜, the surface is ground, plated with hard chrome, and moves smoothly.
〖5〗The width of the slotting knife is 7㎜.
〖6〗Alloy steel material is heat-treated and ground tooth-shaped slotting knife, with excellent hardness and toughness.
〖7〗The edge trimming knife is made of alloy steel after heat treatment, with a sharp edge and high precision.
〖8〗The position of the crease wheel and the slotting knife seat is adjusted horizontally, and the electromechanical joint adjustment is adopted.
3.Slotting phase adjustment mechanism
〖9〗Planetary gear structure.
〖10〗Slotting phase electric digital 360° adjustment. (Running and stopping can be adjusted)

 

IV. Die-cutter Department

 

1. The die-cutter department has an independent servo driver.

2.

Name	Note
Die roller (lower roller)	Outer diameter is Φ 487㎜. The surface of cast iron material is ground and hard chrome plated. Balance correction, increase operation stability Cutting die 100㎜ × 100㎜ fixed screw hole spacing. Applicable to die height of 25.4㎜.Thickness of wood template: 16 ~ 18 ㎜ (three floors board with) 13 ~ 15 ㎜ (five floors board with).
Upper roller	Outer diameter is Φ 388.9㎜  The surface of cast iron material is ground and hard chrome plated. Balance correction to increase operation stability. Adjust manually the gap with the cutter mould rollers. The thickness of the rubber pad is 8㎜, and the width is 250㎜. Mechanical horizontal 60㎜traveling device, die-cutting equalizer compensates automatically the linear speed, which can make the die-cutting rubber pad wear evenly and prolong the service life.

 

V. Stacking Department: (hydraulic waste cleaning and stacking machine)

 

 

1、Paper receiving arm

〖1〗Manual or automatic operation can be selected.

〖2〗Paper receiving arm drive belt, adjust the tightness independently, regardless of the length of the belt.

2、Bed hydraulic lifting system

〖1〗Driven by strong chain.

〖2〗 Stacking height: 1600 mm.

〖3〗The bed is raised and lowered by a hydraulic lifting system, which keeps the bed in a fixed position and does not slide.

〖4〗A safety protection device is installed to make the bed and table rise and fall under the control, ensuring the safety of operators.

〖5〗Flat wrinkle climbing belt to prevent the cardboard from sliding.

3、Paper receiving baffle

〖1〗Pneumatic action paper receiving baffle, when the paperboard is stacked to a predetermined height, the paper receiving support plate automatically extends to hold the paperboard.

〖2〗 Manually adjust the position of the back baffle.

 

Main parts list

	Parts	Picture	Parameter	Brand	Description
1	Frequency Transformer		22KW	DELTA	Frequency range:0-599HZ
2	Relay			OMRON	MY2N-GS 220/240VAC
3	Electric Appliance			ABB
4	PLC			Panasonic
5	Encoder			Germany  P+F
6	Touch screen			MCGS
7	Button			SIEMENS
8	Main moter		15-30KW	Qufu	Variable frequency motor
9	Servo motor		5KW	Anka
10	Die-cutter Servo motor		22KM	Anka
11	Servo driver		4/5.5KW	Anka
12	Fan		11KW	JINGTAIDA	2300r/min
13	Fan motor		11KW	HENGSHUI YONGSHUN	MODEL:YE2-160M1-2
14	Gear reducer		RATIO：7.5	SUNCARVE	MODEL:RV040
15	Distributing Ink Motor		0.75KW	TaiWan ChengBang (CPG)	1/120 Reduce Motor
16	Split Motor		1.5KW	TaiWan ChengBang (CPG)	1/120 Reduce Motor
17	Wallboard			Y15mmP	Thickness 50㎜
18	Printing roller		Φ 406㎜	Hebei	45#Steel Rolling, Welding,Computer dynamic balance correction, Grinding and Hard Chromium Plating, Forging,Heating, 60mm Interface
19	Cearmaic Anilox Roller		Φ 212㎜	GuangDong	The outer diameter is Φ 212 ㎜. Number of mesh220-700 are according to your options High quality seamless steel pipe with thick thickness, surface ceramic fine grinding, laser carving mesh grain.
20	Rubber roller		Φ 195㎜	Hebei	Dynamic balance correction, double disc double welding,the connection between shaft and shaft head adopts the processing method of hot inlay
21	Underprint roller		Φ 124㎜	Hebei	Dynamic balance correction,hard chromium plating
22	Die-cutting roller		upper roller  Φ 388.9㎜  down roller Φ 487㎜	Hebei	The surface of cast iron material is ground and hard chrome plated. Balance correction, increase operation stability.
23	Feeding up and down roller		up roller Φ 86㎜ down roller Φ124㎜	Hebei	The surface is ground and hard chrome plated.
24	Rubber		8㎜	Italy Policart
25	Self-aligning Bearing			NSK	Anilox roller and rubber roller with NSK brand
26	Clutch bearing			Henan
27	Transmission gear			20CrMnTi
28	Pneumatic Components			HengYi
29	Ink pump			WuHan JINCHANGJIANG
30	keyless connection ring			XianYang
31	Overrunning clutch			XianYang
32	Electron Magnetic Valve			TaiWan	DC24V 0.12A
33	Dust Removal Fan			ShangHai Should Send Fan

 

Equipment acceptance standard

Ⅰ. The supplier guarantees that the machine sold can be fully suitable for the subsequent processing procedures of A, B, C, E corrugated three-layer board and A, B, C, E combined five-layers corrugated board.

Ⅱ. Test conditions

1. Corrugated board with good quality, dimension standard and bending degree shall not exceed 0.015mm bending coefficient. (this coefficient refers to the difference in the bending height of the board when the board width is X or Y).

The test board is proportional to this coefficient, but the maximum bending shall not exceed 18mm.

For example:

Board width	Bending height	Bending coefficient
400㎜	6㎜	0.015
600㎜	9㎜	0.015
1200㎜	12㎜	0.015

     

2. The printing plate should be of good quality and no stain, printing plate is set.

 

3. Provide the size range of the cardboard for testing: any size within the specification range of the mechanical design.

 

4. Speed measurement:

(1) Cardboard according to machine rating:

Maximum length and width 60% (machine speed)

Minimum length and width 60% (machine speed)

When the size is 1/2, the speed can reach 80% of the design speed

If it is necessary to add drag bar for printing, the above conditions can ensure the accuracy.

 

5. Accuracy:

(1) Paper feeding accuracy: the accuracy range of the machine running direction is ± 1mm.

(2) Printing accuracy: the accuracy range of the second color to the fourth color is ± 0.5mm with the first color as the reference point.

(3) Die cutting accuracy: the accuracy range of the machine running direction is ± 1.5mm.